Forklift Battery Safe Installation and Charging
Batteries utilized in forklifts are expensive pieces of equipment which are fairly large weighing in the thousands of pounds. The task of charging and installing these batteries is something that must be planned out ahead of time so as to make sure that these procedures could be done safely and properly. Maintaining a sound charging procedure and proper handling can majorly increase the usual lifespan of a battery.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or lower than 20 percent capacity. By charging the battery when it is higher than 20%, the lifespan of the battery could actually be shortened. On roughly every 5th charge cycle, the charger should be set on the weekend or equalize setting, depending on what model of charger you are utilizing.
The cycle of charging should not get interrupted. You must avoid using the battery for some hours when the charge cycle is done. By practicing these procedures, you can help make certain that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common mistake that could inadvertently cause damage to both the charger and the forklift. It is also really essential that the amperage of the battery must match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This will shorten the battery life greatly and could even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation occurs, a technician must be called to be able to re-set the charger prior to charge being able to begin.